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| Benefits of CMMS |
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Benefits (Savings) derived from a CMMS:
- Improve Maintenance Productivity
- Improve Machine Quality
- Reduce Down Time
- Monitor and Improve Employee Productivity
- Reduce Outside Contract Work
- Provide Better Service to Other Departments
- Monitor/Control Maintenance Costs
- Reduce Clerical Costs
- Increase Overall Productivity & Profits
The following table can be used as a general guideline:
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Range of Savings,
percent |
Median, percent |
Better Scheduling
Planning time per job decreases, resulting in more job
plans produced, fewer backlogged jobs, and fewer breakdowns and emergency
repairs.
Job scheduling is more efficient through availability of
reserve stores materials. Only jobs with materials available are scheduled,
resulting in fewer schedule changes and reduced time spent by personnel
waiting for materials.
Job planning is improved by the systems support data,
which include planner backlog and status report, quick recall of repetitious
job plans, and computerized scheduling and historical job analysis. |
5 to 12 |
8.5 |
Parts Availability
More productive time is assured through parts
availability. When parts are not available, craft personnel not only idly
await new assignments but also many times spend hours attempting to locate or
even fabricate parts. |
1 to 3 |
2 |
Machine Availability
Machine production time increases as the computer
contributes to reduced emergency repair through the preventive maintenance
program. The ability of the system to automatically schedule preventive
maintenance puts this valuable program up front and removes it from neglect. |
0.5 to 2 |
1.25 |
Stores Inventory
The ability of the system to maintain moment-by-moment
inventory levels, automatic ordering, and parts cross referencing results in
reduced inventory and fewer stockouts. The automatic cycle counts and
updates inventory for efficient parts management. |
10 to 20 |
15 |
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